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The Magnetic Separator is indispensable across multiple industries:
Grain and Flour Milling: Protects equipment and ensures product purity in wheat, maize, rice processing.
Food Processing: Removes metal fragments from sugar, spices, tea, and powdered foods.
Plastics Recycling: Extracts ferrous materials from recycled plastic flakes.
Mining and Minerals: Purifies industrial minerals like quartz, feldspar, and talc.
Pharmaceuticals: Ensures metal-free powders and granules in medicine production.
Chemical Processing: Protects sensitive equipment from metal damage.
Waste Management: Recovers ferrous metals from municipal solid waste streams.
Q1: How often should magnetic separators be inspected?
A: Visual checks weekly with thorough testing every 3-6 months depending on usage intensity.
Q2: Can it remove non-ferrous metals like aluminum?
A: Standard models only capture ferrous metals. Eddy current separators are needed for non-ferrous metals.
Q3: What's the maximum material depth for effective separation?
A: Typically 50-100mm for free-flowing materials, varies by model and magnetic strength.
Q4: Do magnets lose strength over time?
A: High-quality neodymium magnets lose <1% strength per decade under proper conditions.
Q5: Can it handle high-temperature materials?
A: Special models with heat-resistant magnets work with materials up to 350°C.
Q6: What's the power consumption?
A: Permanent magnet models require no power, while electromagnetic versions consume 0.5-5kW depending on size.
The Magnetic Separator incorporates advanced engineering for reliable performance:
Optimized Magnetic Circuit: Precisely engineered flux patterns ensure maximum contaminant capture.
Heavy-Duty Construction: Reinforced steel housing withstands heavy material impact.
Efficient Material Flow: Specially designed chutes prevent material buildup and segregation.
Easy Access: Hinged covers and sliding trays facilitate quick inspection and cleaning.
Low Maintenance: Sealed bearings and wear-resistant components extend service life.
Customizable Dimensions: Tailored to fit specific conveyor widths or pipe diameters.
Integrated Monitoring: Optional metal detection systems with automatic rejection.
Model | Capacity(t/h) | Power(kW) | Clod Election(%) | Width for magnetic surface(mm) |
5XCT-1300 | 2-4 | 0.75 | 99 | 1300 |
5XCT-1500 | 5-7 | 0.75 | 99 | 1500 |
5XCT-2000 | 8-10 | 0.75 | 99 | 2000 |